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Hexpand
Introducing Hexpand, a patented, cutting-edge packaging solution that combines expandable corrugated mesh with sturdy cardboard to secure and cushion products during shipment. Lightweight, recyclable, and available in pre-sized options, Hexpand fits various shapes and sizes, promoting eco-friendly packaging. Ships within 1-2 days. Custom printing is available by quote. Select the size that corresponds to the box dimensions you're ordering. Box is not included and must be ordered separately.
Ideal for:
- Candles
- Cosmetics
- Glassware
- Ceramics
- Electronics
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Custom printed packaging
We'll Match It!
Specifications–+
Select a mailer box from our recommended styles to complete your Hexpand packaging experience.
- Custom Mailer Boxes
- Self-Seal Mailer Boxes (One-way)
- Self-Seal Mailer Boxes (Two-way)
- Custom Shipping Boxes
- Snap Lock Shipping Boxes
Measurements–+
Hexpand is made to fit the following box sizes:
- 8 x 4 x 3
- 9 x 6 x 3
- 10 x 8 x 4
- 12 x 9 x 5
Materials–+
Hexpand
Order Hexpand, an innovative retention packaging that cushions your product inside the box during shipment. Lightweight & recyclable. Ships in 1-2 days.
Custom printed packaging
Level Up Your Brand with FREE Custom Mailer Box Design Services!
Pick one of our standard templates, give us your design assets, and we do the work for you!
Discover the future of protective packaging with Hexpand, a revolutionary product combining the flexibility of expandable corrugated mesh with the strength of corrugated cardboard. Say goodbye to excess fillers such as bubble wrap, packing peanuts, and crinkle paper. This innovative insert is designed to hold products securely in place and cushion them during shipment, making it an ideal choice for a wide variety of shapes and sizes, including unusual or asymmetric items.
Innovative Hexpand is lightweight, easy to use, and 100% curbside recyclable, meeting even California’s stringent recycling requirements. Available pre-sized for four popular sizes of mailer boxes, it expands to fit various item dimensions, providing versatile protection. While Hexpand is currently stocked for immediate shipment in unprinted kraft material only, custom printing on the non-mesh part of the insert can be arranged through a custom quote.
Ready to ship within 2-3 days after checkout, Hexpand is designed to streamline your packaging process while promoting eco-friendly practices.
To complete your Hexpand packaging experience, select a box from our recommended styles. The box is not included and must be ordered separately.
- Custom Mailer Boxes
- Self-Seal Mailer Boxes (One-way)
- Self-Seal Mailer Boxes (Two-way)
- Custom Shipping Boxes
- Snap Lock Shipping Boxes
Please note: Hexpand is protected by US Patent: US-20150314936 A1.
Select a mailer box from our recommended styles to complete your Hexpand packaging experience.
- Custom Mailer Boxes
- Self-Seal Mailer Boxes (One-way)
- Self-Seal Mailer Boxes (Two-way)
- Custom Shipping Boxes
- Snap Lock Shipping Boxes
Hexpand is made to fit the following box sizes:
- 8 x 4 x 3
- 9 x 6 x 3
- 10 x 8 x 4
- 12 x 9 x 5
Mailers vs Shippers - What’s the Difference?
When you’re looking for the very best in presentation plus function, a mailer box is your go-to solution. Mailers are one-piece boxes that easily assemble without tape or glue. They are ideal for retail display or gifting and are sturdy enough for shipping. They are the favorite box style for ecommerce and subscription boxes.
Shipping boxes are also one-piece boxes, but require packing tape for top and bottom closure. They are designed to take the punishment of heavy-duty shipping and warehousing while maintaining a brand presence. A custom-printed shipper is a powerful brand ambassador throughout its journey.
Browse Mailers
Mailers vs Shippers - What’s the Difference?
When you’re looking for the very best in presentation plus function, a mailer box is your go-to solution. Mailers are one-piece boxes that easily assemble without tape or glue. They are ideal for retail display or gifting and are sturdy enough for shipping. They are the favorite box style for ecommerce and subscription boxes.
Shipping boxes are also one-piece boxes, but require packing tape for top and bottom closure. They are designed to take the punishment of heavy-duty shipping and warehousing while maintaining a brand presence. A custom-printed shipper is a powerful brand ambassador throughout its journey.
Browse Shippers
Design your packaging. There are so many ways to create awesome packaging.
Design in your favorite tool
The fastest and easiest way to design a great product online is by using PackM’s free Design Editor. Select the Design Now option above to get started.
Design here on PackM.com
If you’re a graphic designer (or work with one), click Download Dieline above to get your template file. When you’re done, click Upload Full Design to add your artwork PDF to your cart.
Ask PackM for advice
Our free design assistance offers you a helping hand. Reach out to a PackM representative via chat or email to ask questions or get assists in layout like placing a logo or changing colors.
Get a free templated design
Take advantage of our free package design service. Select a size and template, upload your design assets, pick your colors, and sit back while we prepare your design. Create your design brief now!
Design your packaging. There are so many ways to create awesome packaging.
Design in your favorite tool
The fastest and easiest way to design a great product online is by using PackM’s free Design Editor. Select the Design Now option above to get started.
Design here on PackM.com
If you’re a graphic designer (or work with one), click Download Dieline above to get your template file. When you’re done, click Upload Full Design to add your artwork PDF to your cart.
Ask PackM for advice
Our free design assistance offers you a helping hand. Reach out to a PackM representative via chat or email to ask questions or get assists in layout like placing a logo or changing colors.
Pairs Well With...
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1982 Gallery
Rachel C.
Easy Reorder
They are very helpful in response to questions. The design application is ready to work with and save. I appreciate the approval check so they make sure they have it to your specifications and correct. Every order I’ve placed has been done in a great time frame, colors are vivid and lettering is concise, legible and perfect.
1982 Gallery
Rachel C.
Easy Reorder
They are very helpful in response to questions. The design application is ready to work with and save. I appreciate the approval check so they make sure they have it to your specifications and correct. Every order I’ve placed has been done in a great time frame, colors are vivid and lettering is concise, legible and perfect.
1982 Gallery
Rachel C.
Easy Reorder
They are very helpful in response to questions. The design application is ready to work with and save. I appreciate the approval check so they make sure they have it to your specifications and correct. Every order I’ve placed has been done in a great time frame, colors are vivid and lettering is concise, legible and perfect.
Frequently Asked questions
Mailer Box is a best seller. Why?
Can I get a discount if I order more?
How can I pay for my order?
Can I get a sample of my box?
Will PackM check my files?
Can PackM design me a box with my logo?
How can I pay for my order?
Can PackM help me with a design?